IHS: iPhone Plus brings Apple more profit; materials cost $15.50 more than iPhone 6

For consumers opting to buy Apple Inc.’s iPhone 6 Plus rather than the iPhone 6, the additional display size will cost $100 extra. However, for Apple, the iPhone 6 Plus costs only about $16 more to produce, delivering to the company an even heftier margin than normal for its wildly popular smartphone line.

The bill of materials (BOM) of the iPhone 6 equipped with 16 GB of NAND flash memory amounts to $196.10, according to a preliminary estimate by the Teardown Mobile Handsets Intelligence Service at IHS Technology. The cost of production rises to $200.10 when the $4.00 manufacturing expense is added.

The BOM of the iPhone 6 Plus amounts to $211.10, and rises to $215.60 with the additional $4.50 manufacturing cost added. This is $15.50 higher than the total for the iPhone 6.

“Apple has always been adept at offering higher-end iPhone models with enhanced, desirable features—and then pricing those versions for maximum profitability,” said Andrew Rassweiler, senior director, cost benchmarking services for IHS, in a statement. “In the past, the premium versions of iPhone offered higher memory configurations for additional profit. While Apple continues this memory strategy, the company is also taking a similar approach with the iPhone Plus, structuring its pricing to add bottom-line profit on models that have a very desirable feature: a large phablet-sized display.”

With a contract from a wireless operator, the 16GByte version of the iPhone 6 is priced at $199, while the Plus model amounts to $299. The unsubsidized pricing for the two phones is $649 and $749, respectively.

Source: “Teardown – Apple iPhone 6” report, from Materials & Cost Benchmarking solutions at IHS
Source: “Teardown – Apple iPhone 6” report, from Materials & Cost Benchmarking solutions at IHS

 
The most obvious difference between the two new Apple smartphone models is the display, with the iPhone 6 sporting a 4.7-inch screen, and the Plus coming in at 5.5 inches. However, while the larger screen is more expensive, it doesn’t account for the entire cost differential between the two phones; the Plus also carries higher BOMs for its enhanced camera and battery subsystems.

For both the iPhone 6 and iPhone 6 Plus models, the screens feature in-touch in-plane switching (IPS) liquid crystal displays (LCD) supplied by two sources: LG Display and Japan Display. The displays likely employ Corning’s Gorilla 3 glass, compared to Gorilla 2 in the iPhone 5S and 5C.

Because of its larger size, the display/touch-screen subsystem in the iPhone 6 Plus carries a cost of $52.50, compared to $45.00 for the iPhone 6.

Both displays are also more expensive than for the smaller, 4-inch display/touch subsystem used in the iPhone 5S model, at $41.00, based on pricing from October 2013.

The larger form factor of the iPhone 6 Plus allows it to employ a bigger, higher-capacity battery. The iPhone 6 Plus battery has a capacity of 11.1 watt-hours (Wh), compared to 6.91 Wh for the iPhone 6. Because of this, the battery subsystem in the Plus is $1.00 more expensive than in the iPhone 6.

Also owing to their larger sizes, the iPhone 6 and iPhone 6 Plus both have more capacity than the 5S, which came in at just 5.92 Wh.

Furthermore, the camera of the Plus is $1.50 more expensive than in the iPhone 6.

In a major departure in component supplier selection from previous models, the critical applications processor chip used in both the new iPhones is not supplied entirely by Samsung.

The new models use the Apple-designed A8 processor, replacing the A7 employed in the iPhone 5S. The A8 exhibits new markings that are not consistent with previous A-series processors. IHS believes that Apple now is splitting its orders for the A8 processor between semiconductor foundry Taiwan Semiconductor Manufacturing Co. Ltd. (TSMC) and Samsung.

The A8 integrates twice the number of transistors as in the previous-generation A7 processor used in the iPhone 5S, but the part is still smaller than the A7 due to the use of more advanced semiconductor manufacturing technology. With its more advanced design and manufacturing, the A8 in the iPhone 6 and iPhone 6 Plus models costs $20.00, compared to $17.00 for the A7 in the iPhone 5S.

The new-model iPhones also feature some key changes to the sensor/microphone subsystem.

In the individual iPhone 6 and iPhone 6 Plus models analyzed, IHS identified a 6-axis sensor supplied by InvenSense. Previous iPhones torn down by IHS used accelerometers from Bosch Sensortec and Gyroscopes supplied by ST Microelectronics. The new iPhone 6 and 6 Plus feature an accelerometer from Bosch Sensortec and the 6-axis sensor from InvenSense. It may be possible that these parts are multisourced, even though the small number of samples analyzed by IHS does not reveal this.

The new iPhones also add a barometric sensor, marking the first time Apple has employed this type of sensor in its smartphone line.

Despite some reports to the contrary, the iPhone 6 and iPhone 6 Plus contain the same AKM electronic compass used in previous models.

To support the new Apple Pay feature, the new iPhones add a near-field communication (NFC) chip, another first for Apple’s smartphones. The latest phones include the PN65V NFC controller from NXP Semiconductors, as well as a previously unseen NFC-booster integrated circuit from AMS.

These findings are available in the “Teardown – Apple iPhone 6” report, from Materials & Cost Benchmarking solutions at IHS.

Note that these teardown assessments are preliminary in nature, account only for hardware and manufacturing costs, and do not include other expenses such as software, licensing, royalties, R&D, marketing, etc.

Source: IHS

[Thanks to MacDailyNews Readers “Fred Mertz” and “Dan K.” for the heads up.]

7 Comments

  1. Optical stabilization is only $1.50 more?

    I guess that is the misleading part about listing the materials cost only. By that criteria, a can of dog food would be worth almost the same as a restaurant meal.

  2. Doesn’t R&D count any more in the cost of a product? How come they’re not doing BOM-checking for all those flagship Android smartphones. Apple is the only smartphone manufacturer using a Lightning connector. All the others use USB.

    Wait until they tear down those new $100 Android One smartphones and find out they’re only using $25 worth of parts.

    I mean, seriously… At least Apple is using top component parts that probably don’t always have the best of yields and have to pass Apple’s stringent quality control. One would think that Samsung could probably make even more profits because they’re making many of those components themselves. And when they start slashing the prices of their flagship smartphones, they probably aren’t slashing as much as we think they are.

    1. R&D is NEVER included in the BOM because it can NEVER be measured. R&D is what companies do with profits (although at Apple, they put some of it away for a rainy day…).

      Actually, those new $100 Android One smartphones probably have BOM in the range of $95 or so. You see, they have to buy some of those chips on the open market, which Apple cornered with their multi-year contracts, so chip makers simply don’t have capacity left over for production of cheap chips for competition. Also, all these cheap Androids still need the same functional components (processor, memory, thouchscreen, 4G / WiFi / Bluetooth radios, audio circuitry, battery, camera, etc, etc, etc). All these cost money and even for a cheapo $100 device, they can’t be much less than $100, which is actually in line with the known profit margins for Android makers, which are extremely slim. Even their more expensive Samsungs (the $400 models) will cost them close to $300 to make, with inferior parts to Apple that pays close to $200 for iPhone parts.

      So, yes, Apple’s profit margins on iPhones are colossal, and non-Apple makers’ margins on their commodity smartphones are very, very modest.

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